MILL :
Z.A Industry processing unit, with its unique architecture is also very
unique in its equipment, products & quality. All the installed machinery
at Z.A Industry is from Late 90's
SIENGING :
The grey Fabric, according to the orders, is passed through sienging &
de-sizing machine. The machine burns away the lint and loose fibers
from the fabric. After sienging the Fabric is de-sized and kept on the
revolving stations for 12 to 16 hours. This process ensure the removal
of sizing agent and starch from the fabric.
BLEACHING PLANT :
From here the Fabric is taken into a process, called bleaching.
Bleaching is required whether to prepare Fabric for printing or dyeing.
Most modern, high capacity, bleaching plant produces in excess of
100,000 meters per day of "prepared for printing " and " prepared
for dyeing " fabrics. A - Frames are accumulated order wise to ensure
orderly completion of the orders.
AGER :
After printing, Fabric is cured or cooked in this Hi-tech Arioli ager. With light steam and thermal shock, the
colours are bound into fibers of the fabrics. This process improves the dry rubbing of the Fabric.
STENTER :
On Stenter frames, the fabric is finished at a required width. These stenters can finish 90,000 meters per day of
the printed and dyed fabrics. A-Frames of finished fabrics wait in queue to be passed through the last process of
finishing, that is calendering.
CALENDER :
Z.A Industry has two Ramisch Kleinwefer, high pressure NIPCO calenders & one Beta high pressure calender.
These calendars can finish Fabrics up to 120" wide in almost every feel and appearance, chintz, soft, firm,
down proof and so on.
INSPECTION :
Finished Fabrics are brought into Inspection / Folding Department to grade the Fabrics. Highly experienced
and well - trained inspectors pass every inch of the Fabric through these inspection machines and grade the
Fabrics into A - Grade and rejects.
ROTARY :
Z.A Industry has three 12 colour Zimmer printing machines. These machines are equipped with digital
repeat setting, and can print Fabrics in repeats of 25, 32, 36 and 40 inches up to 114 inches wide.